Clinical Case Studies

Real cases demonstrating the excellence of Ti-KOLN 3D custom implants

Orthopedic Reconstruction Cases

Successful practice in complex orthopedic reconstruction surgeries

Custom Pelvic Reconstruction Surgery

Kazakhstan · 2024

Case Overview

Patient required extensive pelvic resection due to bone tumor, with defects involving the acetabular and sacroiliac joint regions. Traditional reconstruction methods could not restore normal anatomy and function.

Treatment Plan

  • 3D reconstruction modeling based on patient CT data
  • Custom cobalt-chromium alloy pelvic implant
  • Matching acetabular and sacroiliac joint surgical guides
  • Compatible with standard titanium alloy screw fixation
Surgical Results
Surgery Time
4.5 hours
Hospital Stay
14 days
Recovery Time
12 weeks weight-bearing
Functional Score
Excellent
Treatment Outcome

Complete limb preservation achieved, full functional recovery. Patient able to walk normally 12 months post-surgery without pain symptoms.

Talus Replacement Surgery

Hong Kong · 2024

Case Overview

Patient presented with talar necrosis due to trauma, with conservative treatment proving ineffective and facing the risk of ankle fusion surgery. Custom talus replacement was chosen to preserve joint function.

Technical Features

  • Cobalt-chromium alloy material with ultra-high wear resistance
  • External porous structure enhances osseointegration
  • Internal lattice structure for effective weight reduction
  • Mirror-polished surface reduces joint wear
Surgical Outcome
Surgery Time
1h 43min
Blood Loss
< 50ml
Weight Bearing
6 weeks post-op
Range of Motion
95% restored
Follow-up Results

At 6-month follow-up, patient showed excellent ankle joint mobility, no pain, and ability to walk and exercise normally.

Sternal Mass Resection and Reconstruction

Hong Kong · 2023

Surgery Overview

Patient with sternal mass in the middle and lower segments requiring en bloc resection of the middle-lower sternum and bilateral partial ribs. Reconstruction was completed using Ti-KOLN custom 3D-printed sternal reconstruction system.

Implant Features

  • Ti6Al4V titanium alloy 3D printing manufacturing
  • Articulated rib design maintains thoracic cage motion
  • Multiple suture holes for soft tissue fixation
  • Compatible with screws and FiberWire suture dual fixation
Surgical Results
Resection Range
Mid-low sternum + bilateral ribs
Surgery Time
3.2 hours
Hospital Stay
10 days
Chest Stability
Excellent
Recovery Status

Post-operative respiratory function excellent, chest wall stable, no breathing difficulty, quality of life significantly improved.

Craniomaxillofacial Repair Cases

Precise craniomaxillofacial reconstruction restoring patient appearance and function

Congenital Cleft Lip and Palate Orthognathic Surgery

Hong Kong · 2024

Case Features

Patient with congenital cleft lip and palate combined with maxillary and mandibular hypoplasia, severe facial asymmetry, disrupted occlusal relationship affecting aesthetics and function.

Surgical Plan

  • Bilateral Le Fort I osteotomy with rotation and advancement
  • Bilateral mandibular ramus sagittal split osteotomy
  • Genioplasty combination
  • Custom titanium plate fixation simplifying surgical procedures
Surgical Outcome Comparison
Facial Symmetry
Significantly Improved
Occlusal Relationship
Completely Normal
Surgical Complications
None
Patient Satisfaction
100%
Post-operative Evaluation

Facial contour markedly improved, occlusal function completely restored, patient confidence significantly enhanced.

Large Segment Mandibular Defect Reconstruction

Hong Kong · 2024

Case Information

Patient with mandibular lesion measuring approximately 35.87mm × 25.84mm × 21.31mm requiring extensive mandibular resection and immediate reconstruction.

Reconstruction Features

  • Anatomical internal fixation system design
  • Optimized biomechanical stability
  • Smooth edge precise anastomosis
  • Surgical guide precise guidance
Reconstruction Results
Defect Size
35.9×25.8×21.3mm
Reconstruction Precision
±0.5mm
Bone Healing Time
8 weeks
Functional Recovery
Complete
Technical Breakthrough

Achieved precise reconstruction of large mandibular defects, restoring normal anatomical morphology and function.

Total Temporomandibular Joint Replacement

Hong Kong · 2024

Case Background

Patient with bilateral temporomandibular joint ankylosis, severe mouth opening restriction (<5mm), severely affecting basic functions such as eating and speaking, extremely poor quality of life.

Implant Design

  • Cobalt-chromium alloy/Ti6Al4V dual material options
  • External porous structure design
  • Optimized osseointegration interface
  • Standard titanium screw compatible design
Treatment Results
Manufacturing Cycle
4 weeks
Post-op Mouth Opening
35mm
Joint Mobility
90% restored
Pain Score
0/10
Life Transformation

Patient regained normal eating and speaking functions, achieving fundamental improvement in quality of life.

Expert Reviews

Professional evaluations from partner hospital experts

Prof. Zhang

Orthopedic Department Head · Tertiary Hospital

"Ti-KOLN's 3D custom implants performed excellently in our pelvic reconstruction surgeries. Precise anatomical matching and excellent biocompatibility greatly improved surgical success rates."

Dr. Li

Craniomaxillofacial Surgery · Dental Hospital

"The precision of the custom titanium plates is impressive, perfectly fitting patient anatomy. Surgery time significantly reduced, patients recover faster with notably fewer complications."

Dr. Wang

Trauma Orthopedics · University Hospital

"Ti-KOLN's technical support is very professional, with full process tracking from design to surgery. Product quality is stable and reliable, our department's preferred reconstruction surgery partner."

Academic Contribution

Driving 3D medical technology development, participating in industry standard setting

R&D Collaboration

West China School of Stomatology
Joint R&D of custom maxillofacial implants
Biomaterials Research Center
New bioactive material development

Standard Setting

"3D Printed Metals for Oral Restoration"
National standard drafting participant
"3D Printed Bone Plate Group Standard"
Industry standard setting core member